Description
Ecowall Dry radiant plasterboard
Ecowall Dry is the radiant system pre-assembled in plasterboard for heating and cooling wall and ceiling.
A modular system ready for installation, it is ideal for winter heating and summer environments; ECOWALL Dry allows any type of application, from the household sector to the service sector, from new installations to renovations.
The modularity of the system allows perfect adaptation to the sizes, both in wall applications as those on the ceiling, without compromising on architectural type.
Heating and cooling in the panel
The system ecowall DRY consists of plasterboard panels with different geometries and maximum modularity: 4 different formats allow maximum adaptability to different architectural requirements.
To this is added the system of integrated adductions that, in addition to speeding the laying operations, allows to reach a higher percentage of coverage in terms of the active surface.
1.Integrated instructions
2.Isolante
3. Heating tube
4.Strate in plasterboard
High isolation, and high energy efficiency
The radiant coils ecowall DRY are housed in the drywall and not in the insulating layer: the maximum contact factor between drywall and tube increases by almost 10% of the system yield.
The active slab is coupled to an insulating layer of high density EPS of well 40 mm: directly inside the adductions. At the connection points, the insulation is not interrupted, but a slab with a thickness of 1 cm remains behind the pipes: it is not necessary to further isolate the inlet pipes. The low temperature panels supply and maximum insulation make ECOwall DRY ideal for high energy efficiency applications.
Low thermal inertia with the plant in plasterboard
Ecowall DRY is faster in full operation and in response to the regulation: the reduced thickness of the active layer, only 15 mm plasterboard sheet, gives the system a very low thermal inertia.
Comparing the thermal capacity per unit area of the plasterboard plate of Ecowall DRY with that of a traditional screed with 65 mm thick, it is seen that Ecowall DRY is approximately 10 times faster than a radiating system under the floor.
- Full operation in less than 1 now
- Quick response to regulation systems
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Radiant systems are easy to install
I Radiant Dry ecowall are plasterboard modules, Pre-assembled and ready for laying. They can be installed on the ceiling and wall with extreme simplicity.
Thanks to the various panel sizes, the ecowall Dry system is easily adapted to any type of wall or ceiling, ensuring easy installation, fast and waste-free.
The panels "passive", devoid of hydraulic circuits, enable the completion of the radiating surfaces and the fitting with the contiguous structural elements.
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Components of the system radiating plasterboard
Modular panels light and simple to install
Radiant plasterboard panels are pre-assembled, simply prepare only the fittings and connect them on the back of supply lines and the collector return.
Features:
- Light, compact and easy to install
- Fire resistance class E
- Moisture barrier in compliance with UNI EN 1264 4-
- Resistant to deformation at high temperatures (80 ° C)
- Certified according to the directives of green building
- Marking of the radiant circuits etched on the panel
- Several sizes available to avoid wastage
- High yields and low thermal inertia.
Radiant circuits in PE-Xa 8x1 mm
Coils ecowall DRY are made of PE-Xa pipe 8x1 mm with oxygen barrier in EVOH.
The PE-Xa of this tube is obtained by a single cross-linking process that occurs at a temperature above the melting point (> 200 ° C).
The advantage of this process is that the crosslinking is uniformly distributed in the tube: this also reduces the density of the material making the pipe more flexible.
Pipes for panels connection
The hydraulic circuits ECOWALL Dry panels are interconnected to form the main circuits, via backbone connection made with PEX pipe PEX AL 20 2 x mm insulated.
The tube, in multilayer has high resistance to high pressures and operating temperatures and high resistance to corrosion.
The insulation tube is closed cell polyethylene foam 6 mm, which ensures homogeneity of isolation and compliance with the regulations on energy saving.
Collector for perfect heat distribution
The modular manifold, thermostatically controlled with viewer flow has been optimized for improve the operation of the radiant providing a low pressure loss.
- Quick Links for easy installation
- Resistance to chemicals
- Very low pressure drop
- Ideal for radiant cooling
Sealing fittings for joining the panels to the dorsal
The ecowall Dry panels are interconnected to each other and to the dorsal thanks to these special fittings with sealing. The fittings are of the axial pressing without O-rings and have low pressure drop and homologation DWGW, KIWA, ÖVGW. PPSU (Polyphenylensulphone), of which the connections are made, is an amorphous thermoplastic material characterized by high chemical resistance and high temperatures.
Cassette collectors subtle and elegant
The cassette accommodation of distribution manifolds built-in, designed to position with ease collectors of radiant systems.
Made of galvanized steel, with welded parts for PLASTERED, rails for mounting of collectors, height adjustable legs, frame and door board painted flat white.
We guarantee greater security
A demonstration of the reliability of the systems, all radiant systems Rossato Group are insured for 10 years
(RC products with leading companies).
Install the heating plant on walls and ceilings is quick and easy.
Rossato Group provides to its partners the guidelines to perform properly the installation of the system in compliance with the good and workmanlike manner.
Our technical department is available to help you choose any of the components to be combined with underfloor heating.
Watch the video and discover how to save money with your cooling system for wall and ceiling, getting the maximum comfort.
Installation
Installation of plasterboard panels for heating and cooling
Upon receipt of the material in the pipeline be put into storage in a dry place away from sunlight and bad weather. The panels ecowall Dry should be moved carefully lifting them from the long side without sharp falls.
How to install
The application of radiant ecowall DRY can take place ceiling e wall realizing respectively false walls and ceilings radiant.
In both cases, for the laying of the radiant panels it is required the realization of a metallic frame. The fixing of the modules to galvanized profiles constituting the property via a system of screws.
For proper installation it is good to take the following precautions:
- Use screws with a minimum length of 5,5 cm;
- Adopt distance between screws ca. 20 cm;
- Position the screws in the middle between the tracks of the tube drawn on the panel.
Installing radiant ceiling panels
The radiant ceiling ecowall DRY can be of two types:
- In compliance with single warping;
- Suspension with double frame.
In both cases it is necessary to provide for the realization of a bearing structure.
The active surface must be developed leaving a distance of about 3-5 mm from the perimeter walls: an 'alternative may be to use of the spacers.
As for the normal controsofitti is good expansion joints to be applied each 15 sqm.
In the case of ceiling grip, galvanized profiles are applied directly to the ceiling to form un'orditura simple.
With this mode of installation, not being available the technical space above the panels, it must be ensured bands for the passage of the connecting pipes of the main circuit to the collector.
The realization of the suspended ceiling, instead, requires the realization of a double warping support pendinata and float to which attach the prefabricated panels. The distance of the hooks of hangers should be about 90 cm as seen in the following images.
In all cases the closure of the false ceiling panels with non-active can only take place after completing the hydraulic connection and scoring the leak test of the entire plant.
IMM
Installing radiant plasterboard wall
The radiant panels ecowall DRY can also be applied to the wall with single metal frame, similar to ceiling applications.
Realizing un'orditura single metal profiles are applied directly to the wall with a distance of laying 50-60 cm depending on the direction of routing than radiant panels: follow the requirements of paragraph 3.2.1.
The fixing is carried through the system of screws previously illustrated. Tamponade, shaving and grouting can be done after the testing of the system.
The mounting requires adherence to predict their rights of way for the passage of the backbones of circuits leading to the collector. The closure of the ceiling panels can not only be active after completing the hydraulic connection and performing the leak test of the entire system.
Procedure for connection of the panels
And 'advisable to carry out the hydraulic connections before fixing a ceiling or wall radiant panels in order to speed up and facilitate the laying operations. The following describes the correct procedure for the laying of pipe fittings.
1- Equipment Needed |
2- Place bushing |
3- Insert the expander |
4- Expand 50% of the ca |
5- Return to the starting position by turning
slightly tool in the tube |
Expand 6- still up to about the 80%
|
7- Return to the starting position by turning
slightly tool in the tube |
8- Complete expansion
|
9- Insert the fitting into the tube expanded |
Set the pressing 10- |
11- Push the bushing on the ring
|
12- When the sleeve reaches its end
the junction is terminated |
Junction completed |
|
Connection bushing blind
For closing the hydraulic lines must be used bushings blind: the application end ferrule fittings is by ankle expanded pipe PEX-AL-PEX 20x2mm supplied with bushing.
1- Insert the socket into the socket in the sense
indicated (with the expanded portion towards the pipe) |
2- Return socket and bush on fitting
terminal end of line |
Set the pressing 3- |
4- push the sleeve on the fitting |
5- When the sleeve reaches its end the
junction is finished |
|
Leak test plant Gypsum Chilled
Finished with the installation of radiant panels and connecting of simple circuits to form complex circuits, you must make the leak test of the same.
The tightness test is carried out by the flushing take place at a pressure equal to about 4 bar for a minimum time of 24 hours: the pressure drop should be less than 0,3 bar.
When there is a risk of frost, it must take appropriate steps such as conditioning of the building or the use of anti-freeze. Quality of the filling liquid, temperature and dilatation of the pipe may drop off the pressure beyond this value: in this case to complete the test is the need to refilling of the system.
If the normal operation of the plant does not require additional protection antifreeze, the antifreeze must be drained and the plant must be flushed with at least 3 water changes. It should also carefully avoid fouling inside of the hydraulic lines and radiant.
Closing of the radiating surface
Completed the hydraulic connection and the leak test, the radiating surface must be closed with curtain panels inactive. The closure of the niches in which are housed the couplings, once placed the insulating shell, must be performed by the plugs in plasterboard.
Expansion joints must be provided as indicated in use for suspended ceilings. Once the installation is complete and the radiating surface, you can proceed to grouting and final smoothing.
Before proceeding to the final finish of the wall with mural painting shall be drawn from a fund covering white to even out the surface and regulate the absorption of the paint itself.
It is always recommended to follow the manufacturer's instructions for each material used and to perform the trim conditions of controlled humidity and a temperature of at least 15 ° C.
Plant commissioning Gypsum Chilled
Before painting walls you can proceed with the start of the plant radiant wall / ceiling, provided that the building envelope has been completed with the installation of doors and windows.
The starting takes place at an initial temperature of 25 ° C, which is brought to the design temperature according to the following scale:
| Days |
Flow temperature |
| 1 - 3 |
25 ° C |
| 4 - 7 |
T. Project |
To maintain the temperature scale you need to install one of the following components:
• thermostatic mixing valve fixed point
• mixing valve with actuator connected to climate control unit;
• low temperature boiler with calibration of electronic delivery.
The process of starting the heating must be documented.
Design
Technical data for design and dimensioning systems
The radiant panels ecowall Dry are pre-shaped and ready for installation on a wall or ceiling.
Ecowall Dry 200
Dimensions (mm): x 1200 1200
Number of circuits: 2
Area (m2): 2,3
Lost (kg): 30
Ecowall Dry 200 h
Dimensions (mm): x 1200 1200
Number of circuits: 2
Area (m2): 2,3
Lost (kg): 30
Ecowall Dry 100
Dimensions (mm): x 1200 1200
Number of circuits: 2
Area (m2): 2,3
Lost (kg): 30
Ecowall Dry 60
Dimensions (mm): x 1200 1200
Number of circuits: 2
Area (m2): 2,3
Lost (kg): 30
Cap infill niche
Area (m2): 0,06
Lost (kg): 0,8
System Composition plasterboard
1) Plasterboard reinforced fiberglass 15 mm
2) Pipe PEX-a barrier to oxygen 8x1 mm
3) sintered expanded polystyrene 40 mm
4) Abstraction integrated PEX-AL-PEX 20x2 mm
Circuits PE-Xa 8x1 mm
Advantages of Tube:
๏ Robustness thanks to crosslinking
๏ High temperature resistance (100 ° C)
๏ resistance to various chemicals
๏ Low pressure drops
๏ Low risk of deposition of sediments
๏ Excellent abrasion resistance
Exterior: 8mm
Inside: 6mm
Crosslinking degree (EN 579):%> 70
Density g / cm3 1
Thermal conductivity (DIN 52612): W / mK 0
Softening temperature (DIN 53460): ° C> 130
Elongation at break (ISO 6259):%> 400
Tensile strength: MPa 25
Losses of the radiant panels
The diagram below shows the pressure drop for the modules: is highlighted the range of permissible flow rates between the minimum, necessary to ensure the correct water speed, and the maximum beyond which losses are incurred excessive load. The load losses expressed are inclusive of the load losses of the accidental connection fitting to the backbone for the portion with diameter 8 mm is input to the panel and output the same.
Became certified radiant panels
yield curves calculated numerically according to UNI EN 15377 temperatures and heat transfer coefficients conforming to UNI EN 1264. certain water power required numerically as a function of the output power and dispersed towards a border environment 20 ° C. Do not exceed the limit surface temperatures recommended in section 2.4.2. Heating capacity certified according to EN 14037 at the institute WSP Lab in Stuttgart.
Ceiling Heating capacity
— water power — output power --- surface temperature
Yield wall heater
— water power — output power --- surface temperature
Yield chilled ceiling
— water power — output power --- surface temperature
Resa wall cooling
— water power — output power --- surface temperature
Photo / video
Photo gallery video radiant systems plasterboard
Schemes
Examples of radiant systems schemes plasterboard
Hydraulic configuration: example 1
Main circuit with a number of modules greater than 6: the connection system Tichelmann allows to have circuits of the same length (supply + return) to the heads of each panel. Which corresponds to the modules adduction flow shorter corresponds return longest: this ensures a uniform resistance and then a flow balanced for all panels.
Hydraulic configuration: example 2
Example of radiant ceiling ecowall DRY in an apartment: the hydraulic connection is simple circuits with a maximum number of modules 6. Above this number of modules the link is reverse return. In all cases the system with integrated fittings allows a considerable saving of tubes in PEX-AL-PEX 20x2 mm.
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